Company News

Brown DPF cleaning machine compare with common DPF cleaning method

Views : 218
Update time : 2023-03-28 11:26:23
Applications:
Our DPF cleaning machine allows you to clean every kind of particulate filters for cars (Euro 6 too),buses and trucks, including SCR of large trucks.


Advantages&benefits
●Efficient cleaning of all types of DPF and SCR.
●Total removal of all residuals, PM10 residuals and cerium residuals.
●Intelligent assessment of DPF blockage condition.
 Visual cleaning
● Intelligent constant temperature heating
● Cycle pulse and micro molecule bubble washing, clean intensity is adjustable.
● Easy and Fast,only 30 minutes to regenerate a DPF for a car and 120 minutes for a diesel truck.
Intelligent backpressure test to verify cleaning result before and after cycle cleaning.
● Quick drying and regenerate of noble metals of DPF and SCR.
●Safe for DPF/SCR
Intelligent frequency conversion control,pressure is adjustable.
● Data printing before and after cleaning, so that customer can clearly see the report and cleaning effects.
●You can do entire cleaning cycle (washing and drying) with one machine only,greatly saves money and time.
● Completely automatic and easy operation
Environmentally friendly
● SS304 stainless steel material, superior quality

 

Brown DPF cleaning machine compare with common DPF cleaning method

  Brown DPF water cleaning
machine
Thermal treatment Ultrasonic treatment Chemical additive
 
Details
Put DPF in the upper cleaning cabin of machine, connect it to wash pipe. Press test button to evaluate DPF blockagecondition and print report. Then DPF cleaning process start.After cleaning completed, dry DPF with hot air.Test again, and print test report.
 
Cut the DPF and put it into an oven that gradually reaches 1100-1300°F burning the carbon residuals. Then weld the DPF.
 
 
 
 
Put DPF into ultrasonic
tank which full with
water. Ultrasonic waves
form micro bubbles with
very high temperatures
and pressures up to 500
atm. The implosion of
bubbles causes particulate
materials  to detach from all
of the filter substrates.
Put the chemical additives into the vehicle tank together with the fuel in order to melt the burning residuals inside the engine and to eliminate them through the exhaust pipe.
 
 
Time From 30minsAuto DPF-FAPto 120minstruck DPF 3 to 8hours
Pneumatic cleaning:60mins
Bake:3-6hours
 
12-24hours
Ultrasonic cleaning+drying+pneumatic cleaning
 
 
 
 
Expenses
Mechanical equipment: 1 kind
Machine achieved multiple patent technology, it’s able to complete all cleaning procedures(washing + drying), no need cutting, oven baking and soldering, low cost.
 
Mechanical equipment: 4kinds
-Back pressure tester
-Baking oven
-Compressor
-Negative pressure equipment
Mechanical equipment: 3kinds
-Ultrasonic tank
-Oven
-Compressor
Additive
Different kinds of
additives, price varies
according to manufacturer
and distribution
channel (from€20 to€200)
 
 
 
Advantage
×Disadvantage
Total Removal of PM10 residuals
 
Removal of oil residuals
 
Removal of cerium residuals
 
Efficient cleaning of all of the
types of particulate filter and
catalyst (cars and heavy goods
vehicles, also SCR) of every size.
 
Safety of the filter
 
Preservations of the noble metals
 of the DPF
 
Processing water always clean
thanks to an efficient filtration
system: no need to change the
water but only to add it when it
evaporates.
 
Easy, fast and cheap
Remove most of the PM10
deposit sediment
× Due to cutting and welding, may damage the integrity of the filter
×Due to the high temperature, the crucible and filter wall melt
 
×Exist thermal shock may damage precious metals.
Deep cleaning filter unit
×Very dirty filter(oil) and the efficiency of  large sized filter is very low.
×Due to vibrations and
bubbles implosion caused by
ultrasonic,it may damage
the coating layer of filter.
 
Simple and cheap
×Invalid:There is virtually no residue removed, and residue produced by the additive itself will increase more and more, to further block the particulate filter.
 
Related News
Read More >>
DPF Cleaning Machine B02PLUS Overview DPF Cleaning Machine B02PLUS Overview
Mar .20.2024
The machine designed to use water flushing and high pressure purging alternate workmatch use with dpf cleaning detergent,to assure efficient cleaning.Simply it is water flushing and high pressure purging alternate work.
brown dpf cleaning machine does its job well brown dpf cleaning machine does its job well
Mar .19.2024
DPF Cleaning Machine BR-SCR-B02  Automatic & Easy to Operate DPF Cleaner Clean all kinds of DPF & SCR
Whether Brown's DPF equipment is good or not depends on whether the customer satisfaction is high or not Whether Brown's DPF equipment is good or not depends on whether the customer satisfaction is high or not
Jan .26.2024
Brown's DPF cleaning machine has received a lot of praise from all corners of the world, and we use high-quality service to satisfy you.
What are the functions of DPF cleaning equipment What are the functions of DPF cleaning equipment
Nov .08.2023
DPF cleaning equipment is a device used to clean diesel particulate filter (DPF). DPF is a device used to capture particulate matter in diesel vehicle exhaust, which can effectively reduce the particulate matter emitted by diesel vehicles. However, over t